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Plastic Injection parts at ABBYLEE

Xiamen ABBYLEE Tech Co. Ltd specializes in plastic injection parts and metal fabrication. They have their own injection workshop and also partner with cross-shareholder mould making and metal fabrication manufacturers to ensure competitive pricing for their clients.Xiamen ABBYLEE Tech Co. Ltd follows the ISO9001, ISO13485, and Keyence standards to ensure the highest standards of product quality in terms of quality and tolerance.

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What’s the factors to make a high quality plastic injection parts
1)Pretty design structure
2)Good Mould Tooling Design
3)Suitable Material choose
4)Professional injection machine settings
5)Professional injection molding team from ABBBYLEE Tech      

How to choose material for plastic injection parts

Xiamen ABBYLEE Tech Co. Ltd  is an expert to help you choose the correct material,
Such as ABS, PC, PP, PMMA, PE, PA6,PA12, PBT,PEHD, PELD,PET, PETG,POM, PP,PS, PVC,SA ,ABS/PC, Nylon+GF etc
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ABBYLEE Tech would be happy to provide you with information on the properties and applications of plastic injection materials. Injection molding materials have a variety of properties and are used in a wide range of applications. Here are some key properties and applications of common injection molding materials:
Polyethylene (PE): Features: Excellent chemical resistance, flexibility and low cost.
Applications: Packaging materials, containers, pipes and automotive parts.

Polypropylene (PP): Properties: High chemical resistance, strength and stiffness.
Applications: Automotive parts, packaging, home appliances and medical devices.

Polyvinyl chloride (PVC): Performance: good electrical insulation, durability, flame retardancy. Applications: Pipes, cables, flooring and window profiles.

Acrylonitrile Butadiene Styrene (ABS): Performance: impact resistance, heat resistance, good dimensional stability. Applications: Consumer electronics, automotive parts, toys and bags.

Polycarbonate (PC): Features: Excellent transparency, impact resistance, high heat resistance. Applications: Safety glasses, automotive parts, medical equipment and electronic housings.

Nylon (polyamide, PA): Performance: high strength, good wear resistance, chemical corrosion resistance. Applications: Gears, bearings, electrical connectors and industrial machinery parts.
 
Polyethylene terephthalate (PET): Properties: Excellent transparency, barrier properties and tensile strength.
Applications: Beverage bottles, food trays and textile fibers (polyester form). These are just a few examples of injection molding materials and their applications. Material selection depends on specific requirements such as mechanical properties, chemical resistance and cost-effectiveness for the intended application.

General Information

It is important to take care of the patient, to be followed by the patient, but it will happen at such a time that there is a lot of work and pain. For to come to the smallest detail, no one should practice any kind of work unless he derives some benefit from it. Do not be angry with the pain in the rebuke, in the pleasure he wants to be a hair from the pain, let him run away from the pain. Unless they are blinded by lust, they do not come out, they are in fault who abandon their duties, the soul softens, that is toils

Vision of Logistics International

It is important to take care of the patient, to be followed by the patient, but it will happen at such a time that there is a lot of work and pain. For to come to the smallest detail, no one should practice any kind of work unless he derives some benefit from it. Do not be angry with the pain in the rebuke, in the pleasure he wants to be a hair from the pain, let him run away from the pain. Unless they are blinded by lust, they do not come out, they are in fault who abandon their duties, the soul softens, that is toils

General Information

It is important to take care of the patient, to be followed by the patient, but it will happen at such a time that there is a lot of work and pain. For to come to the smallest detail, no one should practice any kind of work unless he derives some benefit from it. Do not be angry with the pain in the rebuke, in the pleasure he wants to be a hair from the pain, let him run away from the pain. Unless they are blinded by lust, they do not come out, they are in fault who abandon their duties, the soul softens, that is toils

Vision of Logistics International

It is important to take care of the patient, to be followed by the patient, but it will happen at such a time that there is a lot of work and pain. For to come to the smallest detail, no one should practice any kind of work unless he derives some benefit from it. Do not be angry with the pain in the rebuke, in the pleasure he wants to be a hair from the pain, let him run away from the pain. Unless they are blinded by lust, they do not come out, they are in fault who abandon their duties, the soul softens, that is toils


ABS

ABS is typical applications include automotive components such as dashboard, tool compartment door, wheel cover, and mirror housing, refrigerators, high-intensity tools like hair dryers, mixers, food processors, lawnmowers, telephone casings, typewriter keyboards, and recreational vehicles like golf carts and jet-powered snow plows, etc.
There are hundreds of different grades of ABS materials available in the market. These materials offer different characteristics, ranging from moderate to high impact resistance, low to high glossiness, and high temperature distortion properties. ABS materials possess exceptional ease of processing, aesthetic properties, low creep resistance, excellent dimensional stability, and high impact strength


Injection Molding Parameters for ABS material

Temperature

Recommendation from ABBYLEE

Drying Treatment

80-90℃, 

2 hours,The material temperature should be maintained below 0.1%

Melting Temperature

210-280℃;

Recommended temperature: 245℃.

Mold Temperature

25-70℃.

Mold temperature will affect the surface finish of the plastic part, lower temperature leading to lower surface finish

Injection Pressure

500-1000 bar.

 

Injection Speed

Medium to high speed



PC

PC is typical for electrical and commercial equipment or consumer plastic parts (computer components, connectors, etc.), appliances (food processing machines, refrigerator drawers, etc.), and transportation industry (vehicle lights, dashboards, etc.).

It is an amorphous engineering material with excellent impact resistance, thermal stability, glossy finish, antibacterial properties, flame resistance, and stain resistance. The notched Izod impact strength of PC is very high, and the shrinkage rate is low, typically ranging from 0.1% to 0.2%. PC has good mechanical properties but poor flow characteristics, making the injection molding process challenging. When selecting the quality of PC material, it should be based on the desired final product. If the plastic part requires high impact resistance, a low flow rate PC material should be used. Conversely, a high flow rate PC material can be used to optimize the injection molding process.

General Information

It is important to take care of the patient, to be followed by the patient, but it will happen at such a time that there is a lot of work and pain. For to come to the smallest detail, no one should practice any kind of work unless he derives some benefit from it. Do not be angry with the pain in the rebuke, in the pleasure he wants to be a hair from the pain, let him run away from the pain. Unless they are blinded by lust, they do not come out, they are in fault who abandon their duties, the soul softens, that is toils

Vision of Logistics International

It is important to take care of the patient, to be followed by the patient, but it will happen at such a time that there is a lot of work and pain. For to come to the smallest detail, no one should practice any kind of work unless he derives some benefit from it. Do not be angry with the pain in the rebuke, in the pleasure he wants to be a hair from the pain, let him run away from the pain. Unless they are blinded by lust, they do not come out, they are in fault who abandon their duties, the soul softens, that is toils

General Information

It is important to take care of the patient, to be followed by the patient, but it will happen at such a time that there is a lot of work and pain. For to come to the smallest detail, no one should practice any kind of work unless he derives some benefit from it. Do not be angry with the pain in the rebuke, in the pleasure he wants to be a hair from the pain, let him run away from the pain. Unless they are blinded by lust, they do not come out, they are in fault who abandon their duties, the soul softens, that is toils

Vision of Logistics International

It is important to take care of the patient, to be followed by the patient, but it will happen at such a time that there is a lot of work and pain. For to come to the smallest detail, no one should practice any kind of work unless he derives some benefit from it. Do not be angry with the pain in the rebuke, in the pleasure he wants to be a hair from the pain, let him run away from the pain. Unless they are blinded by lust, they do not come out, they are in fault who abandon their duties, the soul softens, that is toils

Injection Molding Parameters for PC material 

Temperature

Recommendation from ABBYLEE

Drying Treatment

100-200℃, 

3-4 hours,The material temperature should be maintained below 0.02%

Melting Temperature

260-340℃;

Recommended temperature: 245℃.

Mold Temperature

70-120℃.

Mold temperature will affect the surface finish of the plastic part, lower temperature leading to lower surface finish

 Injection Pressure

Use high injection pressure as much as possible.

Injection Speed

Use low-speed injection for smaller sprue gates and high-speed injection for other types of sprue gates.

 PA6 ,PA66 an PA12

NPA6, PA66, and PA12 are several common types of Nylon, and their differences are as follows:

A.Chemical structure: Both PA6 and PA66 contain cyclic hexamethylene diamine and adipic acid in their chemical structures, while PA12 contains cyclic dodecamethylene diamine and adipic acid. Therefore, their molecular structures are slightly different.
B.Crystallinity:PA6 and PA66 have higher crystallinity, resulting in higher strength and hardness, while PA12 has lower crystallinity, offering better flexibility and impact resistance.
C.Thermal stability:PA6 and PA66 exhibit higher thermal stability and can withstand higher temperatures, whereas PA12 has relatively lower thermal stability.
D.Moisture absorption:PA6 and PA66 have higher moisture absorption and are more sensitive to humidity, leading to dimensional changes and performance degradation. In contrast, PA12 has relatively lower moisture absorption and is less affected by humidity.
E.Processability:PA6 and PA66 have higher melting temperatures and viscosities, making them prone to bubble formation and shrinkage during processing. On the other hand, PA12 has lower melting temperature and viscosity, resulting in better processability.
In general, PA6 and PA66 are commonly used for applications requiring high strength and hardness, such as automotive parts and electrical casings while PA12 is often used for applications requiring good flexibility and impact resistance, such as pipes and hoses. Choose the appropriate material based on specific requirements.
F.Application
 PA6,  due to its excellent mechanical strength and stiffness, it is widely used in structural components. Due to its excellent wear resistance, it is also used in the manufacture of
bearings.       

General Information

It is important to take care of the patient, to be followed by the patient, but it will happen at such a time that there is a lot of work and pain. For to come to the smallest detail, no one should practice any kind of work unless he derives some benefit from it. Do not be angry with the pain in the rebuke, in the pleasure he wants to be a hair from the pain, let him run away from the pain. Unless they are blinded by lust, they do not come out, they are in fault who abandon their duties, the soul softens, that is toils

Vision of Logistics International

It is important to take care of the patient, to be followed by the patient, but it will happen at such a time that there is a lot of work and pain. For to come to the smallest detail, no one should practice any kind of work unless he derives some benefit from it. Do not be angry with the pain in the rebuke, in the pleasure he wants to be a hair from the pain, let him run away from the pain. Unless they are blinded by lust, they do not come out, they are in fault who abandon their duties, the soul softens, that is toils

General Information

It is important to take care of the patient, to be followed by the patient, but it will happen at such a time that there is a lot of work and pain. For to come to the smallest detail, no one should practice any kind of work unless he derives some benefit from it. Do not be angry with the pain in the rebuke, in the pleasure he wants to be a hair from the pain, let him run away from the pain. Unless they are blinded by lust, they do not come out, they are in fault who abandon their duties, the soul softens, that is toils

Vision of Logistics International

It is important to take care of the patient, to be followed by the patient, but it will happen at such a time that there is a lot of work and pain. For to come to the smallest detail, no one should practice any kind of work unless he derives some benefit from it. Do not be angry with the pain in the rebuke, in the pleasure he wants to be a hair from the pain, let him run away from the pain. Unless they are blinded by lust, they do not come out, they are in fault who abandon their duties, the soul softens, that is toils

 PA66

Compared to PA6, PA66 is more extensively used in the automotive industry, instrument casings, and other products that require impact  resistance

General Information

It is important to take care of the patient, to be followed by the patient, but it will happen at such a time that there is a lot of work and pain. For to come to the smallest detail, no one should practice any kind of work unless he derives some benefit from it. Do not be angry with the pain in the rebuke, in the pleasure he wants to be a hair from the pain, let him run away from the pain. Unless they are blinded by lust, they do not come out, they are in fault who abandon their duties, the soul softens, that is toils

Vision of Logistics International

It is important to take care of the patient, to be followed by the patient, but it will happen at such a time that there is a lot of work and pain. For to come to the smallest detail, no one should practice any kind of work unless he derives some benefit from it. Do not be angry with the pain in the rebuke, in the pleasure he wants to be a hair from the pain, let him run away from the pain. Unless they are blinded by lust, they do not come out, they are in fault who abandon their duties, the soul softens, that is toils

General Information

It is important to take care of the patient, to be followed by the patient, but it will happen at such a time that there is a lot of work and pain. For to come to the smallest detail, no one should practice any kind of work unless he derives some benefit from it. Do not be angry with the pain in the rebuke, in the pleasure he wants to be a hair from the pain, let him run away from the pain. Unless they are blinded by lust, they do not come out, they are in fault who abandon their duties, the soul softens, that is toils

Vision of Logistics International

It is important to take care of the patient, to be followed by the patient, but it will happen at such a time that there is a lot of work and pain. For to come to the smallest detail, no one should practice any kind of work unless he derives some benefit from it. Do not be angry with the pain in the rebuke, in the pleasure he wants to be a hair from the pain, let him run away from the pain. Unless they are blinded by lust, they do not come out, they are in fault who abandon their duties, the soul softens, that is toils

 Compared to PA6 and PA66, PA12

Compared to PA6 and PA66, PA12 have lower melting points and densities, and have a very high moisture absorption rate. PA12 has no resistance to strong oxidative acids. The viscosity of PA12 is mainly dependent on humidity, temperature, and storage time. It has good flowability. The shrinkage rate ranges from 0.5% to 2%, which primarily depends on the material variety, wall thickness, and other process conditions. These materials are used in water meters, other commercial equipment, cable sheaths, mechanical cams, sliding mechanisms, and bearings, among others.

General Information

It is important to take care of the patient, to be followed by the patient, but it will happen at such a time that there is a lot of work and pain. For to come to the smallest detail, no one should practice any kind of work unless he derives some benefit from it. Do not be angry with the pain in the rebuke, in the pleasure he wants to be a hair from the pain, let him run away from the pain. Unless they are blinded by lust, they do not come out, they are in fault who abandon their duties, the soul softens, that is toils

Vision of Logistics International

It is important to take care of the patient, to be followed by the patient, but it will happen at such a time that there is a lot of work and pain. For to come to the smallest detail, no one should practice any kind of work unless he derives some benefit from it. Do not be angry with the pain in the rebuke, in the pleasure he wants to be a hair from the pain, let him run away from the pain. Unless they are blinded by lust, they do not come out, they are in fault who abandon their duties, the soul softens, that is toils

General Information

It is important to take care of the patient, to be followed by the patient, but it will happen at such a time that there is a lot of work and pain. For to come to the smallest detail, no one should practice any kind of work unless he derives some benefit from it. Do not be angry with the pain in the rebuke, in the pleasure he wants to be a hair from the pain, let him run away from the pain. Unless they are blinded by lust, they do not come out, they are in fault who abandon their duties, the soul softens, that is toils

Vision of Logistics International

It is important to take care of the patient, to be followed by the patient, but it will happen at such a time that there is a lot of work and pain. For to come to the smallest detail, no one should practice any kind of work unless he derives some benefit from it. Do not be angry with the pain in the rebuke, in the pleasure he wants to be a hair from the pain, let him run away from the pain. Unless they are blinded by lust, they do not come out, they are in fault who abandon their duties, the soul softens, that is toils