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Rubber Silicone Compression Tooling Parts molding manufacturing
Product Detail
Silicone rubber vulcanization molds are molds used for the vulcanization process of silicone rubber products.
Vulcanization is a process of heating and treating rubber materials at a certain temperature to change their chemical structure and physical properties. Silicone rubber vulcanization requires the use of vulcanization molds to shape the silicone rubber products' shape and size, and to maintain their stability during the vulcanization process.
Silicone rubber vulcanization molds are typically made of metal or high-temperature resistant materials to ensure they can withstand high temperatures and pressures. Their design and manufacturing are done according to the shape and size of the silicone rubber products to ensure proper molding and vulcanization effects.
When using silicone rubber vulcanization molds, silicone rubber raw materials are usually injected into the molds, and then through a process of heating and pressure, the silicone rubber is vulcanized and solidified within the molds, ultimately forming silicone rubber products.
Features
There are various types of cores for silicone rubber vulcanizing molds, and the specific type of core used depends on the shape and size of the silicone rubber product. Here are some common types of cores for silicone rubber vulcanizing molds:
1. Flat type core: Used for making flat silicone rubber products, such as silicone gaskets, silicone sheets, etc.
2. Hollow type core: Used for making hollow silicone rubber products, such as silicone tubes, silicone seals, etc.
3. Three-dimensional type core: Used for making three-dimensional silicone rubber products, such as silicone seals, silicone scrapers, etc.
4. Complex type core: Used for making silicone rubber products with complex shapes, such as silicone parts, silicone rubber seals, etc.
5. It is necessary to select the appropriate core based on the specific requirements of the silicone rubber product and communicate with the mold manufacturer or silicone rubber product producer to ensure that the design and manufacturing of the core can meet the needs.
Application
● In the industrial field, silicone rubber is widely used in the manufacture of seals, pipes, cables, electrical appliances, auto parts and so on.
● In the medical field, silicone rubber is widely used in the manufacture of medical devices, artificial organs, medical pipes and so on.
● In the field of electronics, silicone rubber is widely used in the manufacture of electronic components and electronic packaging materials.
● In the construction field, silicone rubber is widely used in the manufacture of building sealing materials, waterproof materials and so on.
Parameters
Number | project | parameters |
1 | Product Name | Rubber Silicone compression Tooling |
2 | Mold Corel | P20 die steel |
3 | life span | A million times |
4 | Drawing Format | IGS,STP, PRT,PDF,CAD |
5 | ServiceDescription | One-stop service to provide production design, mold tooling development and mouldprocessing. Production and technical suggestion. product finishing, assembly andpackaging, etc |
Post-Treatment Of Rubber
● Different colors; ● Matt; ● Highlight; ● Burring;
Quality Inspection
1. Incoming inspection: Inspect raw materials, components or semi-finished products provided by suppliers to ensure that their quality complies with the purchase contract and technical specifications.
2. Process inspection: Monitor and inspect each process in the production process to promptly discover and correct unqualified products to prevent them from flowing into the next process or finished product warehouse.
3. Finished product inspection: Quality inspection department at ABBYLEE will use professional testing machines: Keyence, to conduct precise testing of products. Comprehensive inspection of finished products, including appearance, size, performance, function, etc., to ensure that their quality meets factory standards and customer requirements.
4. ABBYLEE special QC inspection: Sampling or full inspection of finished products about to leave the factory to verify whether their quality meets the requirements of the contract or order.
Packaging:
1. Bagging: Use protective films to package the products tightly to avoid collision and friction. Seal and check for integrity.
2. Packing: Put the bagged products into cartons in a certain way, seal the boxes and label them with the name, specifications, quantity, batch number and other information of the product.
3. Warehousing: Transport the boxed products to the warehouse for warehousing registration and classified storage, waiting for shipment.